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790/890 ADV

PUSH IT!

HARDER | FURTHER | BEYOND LIMITS

This kit was designed from the ground up to give the 790/890 Adventure unparalleled aesthetics and functionality. 

790/890 ADV

PUSH IT!

HARDER | FURTHER | BEYOND LIMITS

This kit was designed from the ground up to give the 790/890 Adventure unparalleled aesthetics and functionality. 

Ready for Adventure

The Aurora 790/890 Rally Kit turns KTM®’s adventure bike into a true long-distance companion. With optimized aerodynamics, a low center of gravity, and a three-piece tower for easy maintenance, it boosts comfort, control, and performance. Fully reversible, pre-assembled, and traceable by serial number, it blends rally-proven parts with Aurora engineering for unmatched reliability and fun

PLACE YOUR ORDER

Adventure kit for KTM 790/890 (MY19-22)
Adventure kit for KTM 790/890 (MY19-22)

Adventure kit for KTM 790/890 (MY19-22)

€2.600,00
+ Vat/Shipping on checkout
Select your lights
Hella main / Baja Squadron Sport
Hella main / Baja Squadron PRO
Select your lights

KEY FEATURES

Fairing kit

  • Molded thermoplastic ABS side panels, designed with Dosmoto® and C-Racer®.
  • Flexible yet robust—complete the bike’s look without changing the bike's aeshetics.
  • Stainless steel brackets mount with no bike modifications.
  • EVA foam and protective clear film protect the tank during a fall.
  • Pro-Bolt® black aluminum bolts and quarter-turn fasteners for quick removal.
  • Tooless removal; entire front (windshield + side panels) can be removed in seconds for easy maintenance.
  • Available in matte black or glossy white finish.

CNC Navigation Tower

  • Improved design, 70% stiffer with only a few extra grams in weight.
  • Solid 7 mm aluminum “spine” with weight-saving pockets keeps it light but durable.
  • Shorter, closer-to-bike design minimizes the cantilever effect and improves stability.
  • Dual side dampeners reduce vibrations to the front structure.
  • Indicators are protected behind the screen, with removable fins for repositioning.
  • Cable management with Tesa™ cloth tape, gill inlets, and slide-forward front section for easy installation.
  • Powder coated black with white details.

Lights

  • The kit comes with street-legal mainbeam and includes two lights for highbeam. The idea is to change your high beam in road and off road rides.
  • Main beam: Hella Projector with Saber LED bulb (pre-installed)
  • High beam: Choose between Baja Sport or Pro and get the Hella M60 LED legal led in the same deal.
  • Combined output of nearly 10,000 lumens for unmatched night visibility.
  • Includes KTM® Rally headlight mask, stone guard, and anti-reflection cover for safety and comfort.

CANbus controller

Pioneering once again, Aurora Rally Equipment was the first company in the world to offer a CANbus controller for the lights of the bike. 

Now in our 4th generation, the light controller is as reliable as it gets, allowing you to enjoy the bike without the HLU error. 

HEAD CLAMP

  • The foundation of every conversion kit.The head clamp is the single most critical component. If it fails, the entire structure—including your bike’s electrics—can collapse.
  • Proven Reliability Since 2016 – Aurora has achieved zero head clamp failures across all conditions: from racing and rally raids to long-distance adventure travel and daily commuting.
  • Built for Real Riders – Our data shows that travel and adventure riding can put as much stress on the head clamp as professional racing—especially when amateur riders push their bikes beyond the limits.
  • Precision Engineering – Each clamp is CNC-machined from a solid aluminum block, ensuring maximum strength and durability.
  • Custom Components – Paired with engineered spacers and a chromoly U-bolt designed exclusively for this application.
  • Lifetime Warranty – Every Aurora frame clamp is guaranteed for life, a testament to our commitment to rider safety and long-term reliability.

Backplate

  • Modular Adventure backplate the holds one AMPS device and the OEM speedo designed specifically for this bike.
  • Option to relocates the OEM speedo to the handlebars, freeing cockpit space for additional GPS units, phones, or even a large tablet.
  • Bracket is laser-cut from soft aluminum, with optional housing for the KTM® USB port.
  • Anti-vibration dampeners protect your devices from shocks and impacts.
  • Full compatibility with all six handlebar adjustment positions—no interference.
  • Easy upgrade path: add the Roadbook back plate and speedo bracket for a fuller setup.

Fairing kit

  • Molded thermoplastic ABS side panels, designed with Dosmoto® and C-Racer®.
  • Flexible yet robust—complete the bike’s look without changing the bike's aeshetics.
  • Stainless steel brackets mount with no bike modifications.
  • EVA foam and protective clear film protect the tank during a fall.
  • Pro-Bolt® black aluminum bolts and quarter-turn fasteners for quick removal.
  • Tooless removal; entire front (windshield + side panels) can be removed in seconds for easy maintenance.
  • Available in matte black or glossy white finish.

CNC Navigation Tower

  • Improved design, 70% stiffer with only a few extra grams in weight.
  • Solid 7 mm aluminum “spine” with weight-saving pockets keeps it light but durable.
  • Shorter, closer-to-bike design minimizes the cantilever effect and improves stability.
  • Dual side dampeners reduce vibrations to the front structure.
  • Indicators are protected behind the screen, with removable fins for repositioning.
  • Cable management with Tesa™ cloth tape, gill inlets, and slide-forward front section for easy installation.
  • Powder coated black with white details.

Lights

  • The kit comes with street-legal mainbeam and includes two lights for highbeam. The idea is to change your high beam in road and off road rides.
  • Main beam: Hella Projector with Saber LED bulb (pre-installed)
  • High beam: Choose between Baja Sport or Pro and get the Hella M60 LED legal led in the same deal.
  • Combined output of nearly 10,000 lumens for unmatched night visibility.
  • Includes KTM® Rally headlight mask, stone guard, and anti-reflection cover for safety and comfort.

CANbus controller

Pioneering once again, Aurora Rally Equipment was the first company in the world to offer a CANbus controller for the lights of the bike. 

Now in our 4th generation, the light controller is as reliable as it gets, allowing you to enjoy the bike without the HLU error. 

HEAD CLAMP

  • The foundation of every conversion kit.The head clamp is the single most critical component. If it fails, the entire structure—including your bike’s electrics—can collapse.
  • Proven Reliability Since 2016 – Aurora has achieved zero head clamp failures across all conditions: from racing and rally raids to long-distance adventure travel and daily commuting.
  • Built for Real Riders – Our data shows that travel and adventure riding can put as much stress on the head clamp as professional racing—especially when amateur riders push their bikes beyond the limits.
  • Precision Engineering – Each clamp is CNC-machined from a solid aluminum block, ensuring maximum strength and durability.
  • Custom Components – Paired with engineered spacers and a chromoly U-bolt designed exclusively for this application.
  • Lifetime Warranty – Every Aurora frame clamp is guaranteed for life, a testament to our commitment to rider safety and long-term reliability.

Backplate

  • Modular Adventure backplate the holds one AMPS device and the OEM speedo designed specifically for this bike.
  • Option to relocates the OEM speedo to the handlebars, freeing cockpit space for additional GPS units, phones, or even a large tablet.
  • Bracket is laser-cut from soft aluminum, with optional housing for the KTM® USB port.
  • Anti-vibration dampeners protect your devices from shocks and impacts.
  • Full compatibility with all six handlebar adjustment positions—no interference.
  • Easy upgrade path: add the Roadbook back plate and speedo bracket for a fuller setup.
Arrow slider Arrow slider

OEM vs Aurora

Drag your mouse to the left to see the complete Aurora look

OEM
Aurora

Aerodynamics

Built on years of experience and detailed CFD analysis, the Aurora 790/890 kit delivers proven wind protection with minimal buffeting, tailored to real-world travel rather than pure racing. Tested with riders of different heights and gear, the screen and aerodynamic side shrouds create a balanced airflow that reduces fatigue on long rides. Made from virtually indestructible PA6 Nylon and mounted with tool-less ¼-turn fasteners, the system is safe, durable, and designed for comfort in every adventure

photo © Gregor Halenda

What's in the box

Please note the tower details are now white instead of orange.

FAQ

Below you will find the answers to most common questions about this kit. If you need more information please send us an email.
What is the total weight of the kit? Plus

Weight alone doesn’t define performance—design does. Just like the KTM® 790 Adventure’s belly tank keeps mass low and centralized, the Aurora 790 Rally kit applies the same principle. By moving the tower’s center of gravity closer to the headstock through smart material choices and geometry, the kit eliminates the cantilever effect, improves handling, and enhances both performance and looks without adding weight.
Is the wind protection improved? Plus

Long-distance riders need protection from wind and fatigue, not just racing aerodynamics. Building on the success of our 701 Xplorer kit, we developed the 790/890 screen through detailed CFD analysis and real-world testing with riders of different heights, helmets, and gear. The result is a setup that dramatically reduces buffeting and improves comfort, confirmed by overwhelming customer feedback. Every part—screen, headlight mask, stone guard, and side shrouds with air ducts—works together as one optimized assembly. Made from virtually indestructible PA6 Nylon, the screen uses spring-loaded ¼-turn fasteners for quick tool-less removal and is designed to flex without breaking, ensuring both comfort and safety on every ride.
IS THE KIT STREET LEGAL? Plus

The kit is street legal if you run it with the street legal lights (Hella Main / Hella High). We are also able to provide you with material specs on the aluminium used in the tower and clamp and the ABS used in the panels. Please send us an email for more details.
What are the light options? Plus

You will receive 4 lights in this kit:

  • Mainbeam x 1 light
  • High beam x 2 lights
  • Position LED x 1 light

We offer by default a street legal set up to have you covered for TUV see the breakdown below:

  • Main beam: Hella Projector with Saber LED pre installed
  • Position: 7 colour changing LED
  • High beam1: Hella LED M60 (street legal)
  • High beam2: Baja Squadron Sport or PRO (not legal)
What are the navigation plate options? Plus

This version of the kit comes by default with the adventure backplate which holds a GPS/phone/standard tablet on the top position and the OEM speedo on the bottom position. If you have a digital or analog roadbook you can purchase the Rally backplate separately from the ¨Spare Parts¨ section.

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QUICK View

890 Rally Kit / Adventure kit for KTM 790/890 Adventure (MY19–22).

A rally-inspired front end centered on Aurora’s CNC-milled 7 mm aluminum “spine” tower—engineered ~70% stiffer while staying light, with a shorter, closer-to-bike layout that reduces the cantilever effect and keeps steering precise. Dual side dampers calm vibrations to the instruments, and the proven CNC head clamp underpins the whole structure with a lifetime warranty and a spotless field record since 2016. The fairing pack uses impact-resistant engineered thermoplastics (PA6 nylon screen / mask and molded ABS side panels) on stainless brackets, with EVA tank protection and quarter-turn fasteners for tool-less removal—screen + side panels come off in seconds for maintenance. The kit ships largely pre-assembled, integrates neatly with the OEM loom (Tesa™ cloth tape, gill inlets, slide-forward front section), and is fully reversible with serial-number traceability. Lighting is configurable and street-legal on main beam: Hella® projector + Saber LED as your low/main, plus two high-beam options—Baja Designs® Squadron Sport or Pro, and a Hella® M60 legal LED for road use—delivering up to ~10,000 lm combined and packaged with the KTM Rally mask, stone guard and anti-reflection cover. Aurora’s Gen-4 CANbus light controller keeps the dash clean of the HLU error. The Adventure backplate places your AMPS-mount GPS/phone/tablet up top with the OEM speedo below (or relocate the speedo to the bars), uses anti-vibration mounts, and leaves all six handlebar positions free; upgrade later to a roadbook plate when you’re rally-curious.