Ready for Adventure
The Aurora 790/890 Rally Kit turns KTM®’s adventure bike into a true long-distance companion. With optimized aerodynamics, a low center of gravity, and a three-piece tower for easy maintenance, it boosts comfort, control, and performance. Fully reversible, pre-assembled, and traceable by serial number, it blends rally-proven parts with Aurora engineering for unmatched reliability and fun

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Adventure kit for KTM 790/890 (MY19-22)
KEY FEATURES
OEM vs Aurora
Drag your mouse to the left to see the complete Aurora look


Aerodynamics
Built on years of experience and detailed CFD analysis, the Aurora 790/890 kit delivers proven wind protection with minimal buffeting, tailored to real-world travel rather than pure racing. Tested with riders of different heights and gear, the screen and aerodynamic side shrouds create a balanced airflow that reduces fatigue on long rides. Made from virtually indestructible PA6 Nylon and mounted with tool-less ¼-turn fasteners, the system is safe, durable, and designed for comfort in every adventure
photo © Gregor Halenda

What's in the box
Please note the tower details are now white instead of orange.


Weight alone doesn’t define performance—design does. Just like the KTM® 790 Adventure’s belly tank keeps mass low and centralized, the Aurora 790 Rally kit applies the same principle. By moving the tower’s center of gravity closer to the headstock through smart material choices and geometry, the kit eliminates the cantilever effect, improves handling, and enhances both performance and looks without adding weight.
Long-distance riders need protection from wind and fatigue, not just racing aerodynamics. Building on the success of our 701 Xplorer kit, we developed the 790/890 screen through detailed CFD analysis and real-world testing with riders of different heights, helmets, and gear. The result is a setup that dramatically reduces buffeting and improves comfort, confirmed by overwhelming customer feedback. Every part—screen, headlight mask, stone guard, and side shrouds with air ducts—works together as one optimized assembly. Made from virtually indestructible PA6 Nylon, the screen uses spring-loaded ¼-turn fasteners for quick tool-less removal and is designed to flex without breaking, ensuring both comfort and safety on every ride.
The kit is street legal if you run it with the street legal lights (Hella Main / Hella High). We are also able to provide you with material specs on the aluminium used in the tower and clamp and the ABS used in the panels. Please send us an email for more details.
You will receive 4 lights in this kit:
- Mainbeam x 1 light
- High beam x 2 lights
- Position LED x 1 light
We offer by default a street legal set up to have you covered for TUV see the breakdown below:
- Main beam: Hella Projector with Saber LED pre installed
- Position: 7 colour changing LED
- High beam1: Hella LED M60 (street legal)
- High beam2: Baja Squadron Sport or PRO (not legal)
This version of the kit comes by default with the adventure backplate which holds a GPS/phone/standard tablet on the top position and the OEM speedo on the bottom position. If you have a digital or analog roadbook you can purchase the Rally backplate separately from the ¨Spare Parts¨ section.