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890 ADV

Adventure Awakened

Crafted for those who demand excellence, this kit enhances your bike's aesthetics, aerodynamics, and versatility, delivering precision and confidence on every journey.

890 ADV

Adventure Awakened

Crafted for those who demand excellence, this kit enhances your bike's aesthetics, aerodynamics, and versatility, delivering precision and confidence on every journey.

Ready for muddy trails

The kit combines OEM KTM Rally aesthetics with our pioneering navigation system that allows you to travel far and remote. Lightweight yet durable steup offers improved ergonomics and aerodynamics. Delivered pre-assembled, it’s travel-ready straight out of the box.

PLACE YOUR ORDER

Adventure kit for KTM 790/890 (MY23-25)
Adventure kit for KTM 790/890 (MY23-25)

Adventure kit for KTM 790/890 (MY23-25)

€2.500,00
+ Vat/Shipping on checkout
Select your lights
Hella main / Hella high
Hella main / Baja S1 high
Select your lights

KEY FEATURES

HEAD CLAMP

  • The foundation of every conversion kit.The head clamp is the single most critical component. If it fails, the entire structure—including your bike’s electrics—can collapse.
  • Proven Reliability Since 2016 – Aurora has achieved zero head clamp failures across all conditions: from racing and rally raids to long-distance adventure travel and daily commuting.
  • Built for Real Riders – Our data shows that travel and adventure riding can put as much stress on the head clamp as professional racing—especially when amateur riders push their bikes beyond the limits.
  • Precision Engineering – Each clamp is CNC-machined from a solid aluminum block, ensuring maximum strength and durability.
  • Custom Components – Paired with engineered spacers and a chromoly U-bolt designed exclusively for this application.
  • Lifetime Warranty – Every Aurora frame clamp is guaranteed for life, a testament to our commitment to rider safety and long-term reliability.

CNC Navigation Tower

  • Stronger & Smoother – New tower design is 10% stiffer with advanced A/V dampeners for minimal vibration.
  • CNC Aluminum Spine – 7 mm solid block aluminum, lightweight pockets, maximum strength.
  • Extra Storage – Smart geometry creates space at the tower base for small essentials.
  • Stable Navigation – Dual side dampeners keep lights and instruments steady.
  • Protected Indicators – Housed behind the screen, with removable fins for repositioning.
    Clean Cable Setup – Includes Tesa™ PET tape, OEM harness integration, sliding front for easy wiring.
  • Premium Finish – Powder-coated black production version reduces glare and boosts durability.

CANbus controller

Pioneering once again, Aurora Rally Equipment was the first company in the world to offer a CANbus controller for the lights of the bike. 

Now in our 4th generation, the light controller is as reliable as it gets, allowing you to enjoy the bike without the HLU error. 

Fairing kit

Design is in our DNA.
The new side panels integrate
seamlessly with the bike’s original lines, enhancing its overall look
and performance. By removing the bulky OEM parts, we’ve reduced weight and achieved a cleaner, sharper design that delivers unmatched visual appeal.

HEAD CLAMP

  • The foundation of every conversion kit.The head clamp is the single most critical component. If it fails, the entire structure—including your bike’s electrics—can collapse.
  • Proven Reliability Since 2016 – Aurora has achieved zero head clamp failures across all conditions: from racing and rally raids to long-distance adventure travel and daily commuting.
  • Built for Real Riders – Our data shows that travel and adventure riding can put as much stress on the head clamp as professional racing—especially when amateur riders push their bikes beyond the limits.
  • Precision Engineering – Each clamp is CNC-machined from a solid aluminum block, ensuring maximum strength and durability.
  • Custom Components – Paired with engineered spacers and a chromoly U-bolt designed exclusively for this application.
  • Lifetime Warranty – Every Aurora frame clamp is guaranteed for life, a testament to our commitment to rider safety and long-term reliability.

CNC Navigation Tower

  • Stronger & Smoother – New tower design is 10% stiffer with advanced A/V dampeners for minimal vibration.
  • CNC Aluminum Spine – 7 mm solid block aluminum, lightweight pockets, maximum strength.
  • Extra Storage – Smart geometry creates space at the tower base for small essentials.
  • Stable Navigation – Dual side dampeners keep lights and instruments steady.
  • Protected Indicators – Housed behind the screen, with removable fins for repositioning.
    Clean Cable Setup – Includes Tesa™ PET tape, OEM harness integration, sliding front for easy wiring.
  • Premium Finish – Powder-coated black production version reduces glare and boosts durability.

CANbus controller

Pioneering once again, Aurora Rally Equipment was the first company in the world to offer a CANbus controller for the lights of the bike. 

Now in our 4th generation, the light controller is as reliable as it gets, allowing you to enjoy the bike without the HLU error. 

Fairing kit

Design is in our DNA.
The new side panels integrate
seamlessly with the bike’s original lines, enhancing its overall look
and performance. By removing the bulky OEM parts, we’ve reduced weight and achieved a cleaner, sharper design that delivers unmatched visual appeal.

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OEM | Aurora

Drag your mouse to the left to see the complete Aurora look

OEM
Aurora

Weight distribution

Performance isn’t just about weight—it’s about balance. The Aurora Rally Kit centralizes mass by moving the tower’s center of gravity closer to the headstock. With key parts positioned near the bars and an optimized bottom cover lowering weight, the result is improved handling, stability, and control—delivering better balance and performance on every ride.

What's in the box

The tower comes powder coated in black with white details.
Compatibility

KTM 790 and 890 Adventure (2023-2026)

Disclaimer

The kit has no place for the radiator overflow bottle.

Despite every effort to provide accurate images of each product’s colour and design, actual colors and design may vary slightly. Please contact us should you wish to confirm your final choices.

FAQ

Below you will find the answers to most common questions about this kit. If you need more information please send us an email.
What is the total weight of the kit? Plus

Weight alone doesn’t define performance—design does. Just like the KTM® 790 Adventure’s belly tank keeps mass low and centralized, the Aurora 790 Rally kit applies the same principle. By moving the tower’s center of gravity closer to the headstock through smart material choices and geometry, the kit eliminates the cantilever effect, improves handling, and enhances both performance and looks without adding weight.
Is the wind protection improved? Plus

Long-distance riders need protection from wind and fatigue, not just racing aerodynamics. Building on the success of our 701 Xplorer kit, we developed the 790/890 screen through detailed CFD analysis and real-world testing with riders of different heights, helmets, and gear. The result is a setup that dramatically reduces buffeting and improves comfort, confirmed by overwhelming customer feedback. Every part—screen, headlight mask, stone guard, and side shrouds with air ducts—works together as one optimized assembly. Made from virtually indestructible PA6 Nylon, the screen uses spring-loaded ¼-turn fasteners for quick tool-less removal and is designed to flex without breaking, ensuring both comfort and safety on every ride.
IS THE KIT STREET LEGAL? Plus

The kit is street legal if you select the street legal light option (Hella Main / Hella High). We are also able to provide you with material specs on the aluminium used in the tower and clamp and the ABS used in the panels. Please send us an email for more details.
What are the light options? Plus

The Adventure kit comes with two options for lights. Hella Main / Hella High and Hella Main / Baja Designs S1 High. The Hella lights are streetlegal and are the same lights used in the KTM Rally Replica. Baja Designs S1 is not street legal.
What are the navigation plate options? Plus

This version of the kit comes by default with the adventure backplate which holds a GPS/phone/standard tablet on the top position and the OEM speedo on the bottom position. If you have a digital or analog roadbook you can purchase the Rally backplate separately from the ¨Spare Parts¨ section.

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QUICK View

890 Rally Kit / Adventure kit for KTM 790/890 Adventure (2023–2026).

A rally-inspired front end built around Aurora’s CNC-milled aluminum spine tower—10% stiffer with dual side dampers to keep instruments rock-steady. Mass is pulled closer to the headstock for sharper handling, while the CNC head clamp (zero failures reported since 2016) carries a lifetime warranty. The fairing pack uses tough PA6 nylon components designed to flex instead of crack, and the cockpit ships largely pre-assembled with the Adventure backplate (GPS/phone/tablet up top, OEM speedo below). Street-legal lighting is available with Hella® main + high (same family as the KTM Rally Replica), or pick Hella® main + Baja Designs® S1 high for off-road punch—Aurora’s Gen-4 CANbus light controller eliminates the HLU error.